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ST STNRGPF12两路交错式CCM PFC数字控制器解決方案

ST公司的STNRGPF12是两路交错式CCM PFC数字控制器,嵌入了数字浪涌电流限制器功能,控制器能驱动多达两个交错式通路.器件工作在固定频率CCM,用平均电流模式控制,基于混合信号(模拟/数字)架构.控制器可通过专用的软件工具(eDesignSuite)进行到底配置,以适合各种特殊的应用.该工具产生完整的电路图,包括完全的材料清单和最终二进制目标代码(FW),并下载到集成电路中.STNRGPF12采用连续导通模式,软件起动管理,支持突发模式,具有通路电流平衡功能,可编程切相,冷却系统,PFC故障和PFC OK等状态指示器信令,采用专用图像工具可配置驱动器以及可编程快速的过流和热保护.适用于大于600W的应用如焊接,空调器,工业马达和UPS,充电器和大功率系统.工作温度-40℃到105℃.本文介绍了STNRGPF12主要特性,控制方案图,框图以及STEVAL-IPFC12V1 2 kW 交错式PFC评估板主要特性和框图,以及电源板,控制板与适配板的电路图,材料清单.

The STNRGPF12 digital controller is designed forinterleaved PFC boost topologies and intendedfor use in high power applications.

It features a digital inrush current controlimplemented with a solid state solution based on a silicon controlled rectifier. The controller candrive up to 2 interleaved channels.

The device works in CCM at fixed frequency withaverage current mode control, in applicationsbased on a mixed signal (analog/digital)architecture.

The controller can be configured through adedicated software tool (eDesignSuite) to match awide range of specific applications. The toolgenerates a full schematic including a completelist of material and the final binary object code(FW) to be downloaded to the IC.

STNRGPF12主要特性:

 Digital inrush current limiter function
 Interleaved PFC digital controller
 Two interleaved channels PFC
 Continuous conduction mode
 Fixed frequency operation
 Average current mode control
 Mixed signal architecture
 Soft start-up management
 Burst mode support
 Load feed forward
 Input voltage feed forward
 Channel current balance function
 Programmable phase shedding
 Status indicator signaling for cooling system,PFC Fault and PFC OK
 Configurable driver by means of dedicatedgraphic tool
 Programmable fast overcurrent and thermalprotection
 Serial communication port available for:
– Device programming;
– Monitoring of the PFC parameters
 Suitable for >600 W applications:
– Welding, air conditioner
– Industrial motors
– UPS, chargers, high power systems
 Customizable firmware
 Configuration via eDesign suite
 Embedded memory
– Program memory: 32 Kbytes flash
– Data retention 15 years at 85 °C after 10kcycles at 25℃
– Data memory: 1 Kbyte true data E2PROM;
data retention: 15 years at 85 °C after 100kcycles at 85℃
– Flash and E2PROM with read while write(RWW) and error correction code (ECC)
– RAM: 6 Kbytes
 Communication interfaces
– UART asynchronous protocol forbootloader support and monitoring of thePFC parameters
 Operating temperature: -40℃ up to 105℃

The STNRGPF12 is a digital controller designed specifically for interleaved CCM boost PFCtopologies that include also the active inrush current limiter function.

The Interleaving technique splits the PFC management into two or more parallel channels depending on the load condition. The driving signal is out of phase of a proper value.

This phase shift is calculated based on the number of paralleled channels according to the
following formula:
Equation 1


The benefits of the interleaved topology, compared to traditional single stage PFC, are measured in terms of reduction of EMI filter and inductor volume, and a reduction of RMS capacitor current.

The STNRGPF12 contains all the control functions for designing a high efficiency-mode power supply with sinusoidal line current consumption.

It works in CCM, fixed frequency with average current mode control, implementing a mixedsignal (analog/digital) control, joining the advantages of very high end digital solution withoutthe typical limits of analog ones.

In the mixed signal approach the inner current loop is performed in hardware realizing an analog Proportional-Integral (PI) compensator, and the outer voltage loop is performed by adigital PI controller with fast dynamic response.

The STNRGPF12 can be configured by a dedicated software tool (eDesignSuite) in order tobe customized for a specific application. So the user has to open the software tool, enter theconverter specs and run the configurator. The results are: Schematic, BoM, and Binary codecontaining the parameters calculated by the tool.

The binary code can be downloaded into the STNRGPF12 through the programming section (by means of a serial interface) having a customized device that can be used like ananalog device ready to use in application.

The STNRGPF12 has embedded the Digital Inrush Current Limiter function. As soon as power supplies are connected to AC line, they are subjected to short-duration, high amplitude, input current called “Inrush Current”. The inrush current continues until the voltage across the internal capacitors reaches approximately the peak amplitude of the input AC line. If uncontrolled, the inrush current can damage the components of power supply. Several solutions can be adopted to limit this current and our devices are able to manage two control methods.

圖1.STNRGPF12控制方案圖

圖2.STNRGPF12框圖

圖3.STNRGPF12電壓回路和電流基准圖

STEVAL-IPFC12V1 2 kW 交错式PFC评估板

The STEVAL-IPFC12V1 2 kW interleaved PFC kit is based on the STNRGPF12 digital controller and consists of a power board,control board and adapter board. The STNRGPF12 is a digital configurable ASIC developed by STMicroelectronics, which can drive up to two channels in an interleaved PFC for industrial applications.

The STNRGPF12 digital controller on the control board implements mixed signal (analog/digital) average current mode controlin CCM at fixed frequency. The analog section ensures cycle-by-cycle current regulation, while digital control manages the nontime-critical operations. You can use the eDesignSuitesoftware available on the ST website to configure the STNRGPF12 tosatisfy the specifications of each interleaved PFC.


图4.STEVAL-IPFC12V1 2 kW 交错式PFC评估板外形图(电源,控制和适配板)

The STEVAL-IPFC12V1 implements mixed signal (analog/digital) control, combining the flexibility of aprogrammable high end digital solution with the responsiveness and accuracy of analog componentry. The innercurrent loop consists of an analog proportional-integral (PI) compensator that ensures the highest possiblebandwidth and cycle-by-cycle regulation. The outer voltage loop is performed by a digital PI controller with fastdynamic response.

STEVAL-IPFC12V1 2 kW 交错式PFC评估板主要特性:

• A modular design with the following separate boards:
– STEVAL-IPFC12P1 power board
– STEVAL-IPFC12C1 control board
– STEVAL-IPFC01A1 adapter board
• 2-channel interleaved PFC
• Input voltage range: 90 to 265 VAC (50 or 60 Hz)
• Maximum output power: 2 kW at 230 VAC; 1 kW at 115 VAC;
• Output voltage: 400 V
• Fixed frequency average current mode control and CCM operation
• Mixed-signal, semi-digital approach
• Programmable phase shedding
• Cooling System management
• Programmable fast overcurrent and thermal protection
• Digital inrush current limiter function performed with relay
• Soft startup and burst mode management
• Load current and input voltage feed forward
• Channel current balance function
• Two status LEDs to signal nominal and fault conditions
• Browser GUI tool (eDesignSuite) for driver customization
• Serial communication port for
– STNRGPF12 programming
– PFC parameter monitoring

图5.STEVAL-IPFC12V1 2 kW 交错式PFC评估板框图

图6.STEVAL-IPFC12V1 2 kW 电源板电路图(1)

图7.STEVAL-IPFC12V1 2 kW 电源板电路图(2)

图8.STEVAL-IPFC12V1 2 kW 控制板电路图(1)

图9.STEVAL-IPFC12V1 2 kW控制板电路图(2)

图10.STEVAL-IPFC12V1 2 kW 适配电路图

STEVAL-IPFC12V1 2 kW 电源板材料清单:






STEVAL-IPFC12V1 2 kW 控制板材料清单:



STEVAL-IPFC12V1 2 kW适配板材料清单:

詳情請見:
https://www.st.com/content/ccc/resource/technical/document/user_manual/group1/c7/89/23/02/78/84/41
/f4/DM00594001/files/DM00594001.pdf/jcr:content/translations/en.DM00594001.pdf
和https://www.st.com/content/ccc/resource/technical/document/bill_of_materials/group0/b0/84/d8/41/98
/ff/4b/ae/STEVAL-IPFC12V1_BOM/files/steval-ipfc12v1_bom.pdf/jcr:content/translations/en.steval-ipfc12v1_bom.pdf
en.steval-ipfc12v1_bom.pdf
stnrgpf12.pdf
en.DM00594001.pdf

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